Lean manufacturing, kaizen and line balancing
Most lines lose more to waiting, walking and rework than to slow machines. I map the value stream as it really runs, balance the line against takt time, time-study the stations, and redesign the layout for flow. Then I run kaizen events with your team and set up a simple kaizen system — ideas, owners, follow-up — so improvement doesn't stop when the project does. Where a jig or fixture removes a step, I design it in SolidWorks. Studies and kaizen events are on site around Coimbatore; analysis and design are remote.
What you get
- value stream map, current and future state
- lean flow: layout, one-piece flow and line balancing
- time and motion study
- kaizen events, and a kaizen system your team keeps running
- 5S and visual management
- jigs and fixtures
Tools and standards
VSM, time study, line balancing, 5S, SolidWorks
Engagement options
- Fixed-scope project
- Hourly remote support
- Monthly retainer or AMC
Frequently asked questions
Do you work with clients outside India?
Yes, remotely. I share drawings and code through a shared folder or Git, and take calls in Indian working hours.
Can you come to our plant?
For on-site services, within the Coimbatore region. Everywhere else I work remotely.
Will you sign an NDA?
Yes.
Who owns the drawings and code?
You do, after final payment. You get native files (EPLAN, AutoCAD, PLC project archives, source code), not just PDFs.
How do you invoice?
GST invoice from ElectronIx for clients in India; international clients pay by bank transfer. Payment terms are agreed in the written quote.
How fast do you reply?
Within 1 working day, Mon–Sat, 10:00–19:00 IST.