Services
Every service I offer, grouped the way a bill of materials lists items. Pick a row for what you get, the tools I use, and where I deliver it.
Controls & electrical
commented PLC program (ladder, ST or FBD), HMI screens, I/O and tag list, sequence description, offline test report, commissioning support
Tools: Siemens S7-1200/1500 (TIA Portal), Allen Bradley, Omron NX102 (Sysmac Studio, CX-One), Mitsubishi, Delta, CODESYS, Weintek EasyBuilder Pro, Siemens WinCC, Profinet, EtherNet/IP, IO-Link, Modbus RTU/TCP
single-line diagram, control schematics, panel GA and mounting layout, wiring, terminal and cable schedules, BOM with makes, PDF plus native files
Tools: EPLAN Electric P8, AutoCAD Electrical, IEC and IS standards
power distribution and lighting layouts, cable tray routing, earthing and lightning protection, instrument hook-ups, loop diagrams, junction box and cable schedules
camera, lens and lighting selection, inspection logic, PLC integration, validation report
SPM concept and control design, test sequences for leak, pressure, flow, linearity, hysteresis and repeatability, Ateq and Cosmo leak tester integration, no-code step programming on Weintek + CODESYS
Mechanical design & material handling
3D parts and assemblies, 2D manufacturing drawings, sheet-metal and weldment drawings, machine frames, guarding and mounting plates, jigs and fixtures, BOM, native SolidWorks files plus STEP and PDF
Tools: SolidWorks
control design for stacker cranes, shuttles, lifts and conveyors, PLC and HMI programs for storage and retrieval sequences, interface to your WMS or ERP, safety interlocks and fault handling, offline test report, commissioning and operator training
Tools: Siemens S7-1200/1500 (TIA Portal), Allen Bradley, Omron NX102, servo drives and VFDs, Profinet, EtherNet/IP, MySQL, PostgreSQL
site survey and route planning, map, zones and mission setup, integration with PLCs, conveyors, doors and lifts, integration with MES or WMS, safety zone review, commissioning, operator training and support
Tools: Modbus TCP, OPC UA, MQTT, REST APIs, Rust (Axum)
Software, AI & data
machine data capture (Modbus, OPC UA, MQTT, Fanuc FOCAS), OEE and downtime dashboards, QR and label traceability, database design, built on ElectronIx MES and Trace where they fit
Windows and Linux desktop apps (Tauri 2), Axum APIs and edge services, protocol drivers (Modbus, FTP, RS-232), signed licensing (Ed25519), OTA updates, test harnesses, source code and handover docs
scheduled power on and off, input and volume control, central control of every screen from one place, content per screen: announcements, token and queue numbers, production dashboards, safety messages, screen health monitoring and alerts, works on the TVs you already have, installation, handover and training
Tools: HDMI-CEC, RS-232 and LAN TV control, Raspberry Pi and Android players, Rust
workflow audit: where the time goes and what AI can safely take over, AI assistants connected to your documents, ERP, spreadsheets and email, automations for quotes, reports, data entry, document checks and follow-ups, human approval wherever a mistake costs money, access limited to the data each automation needs, handover documents and team training
Tools: large language model APIs, MCP (Model Context Protocol), Rust (Axum), PostgreSQL, REST APIs and webhooks
collect and clean machine, production, quality and sales data, dashboards for OEE, downtime, scrap and throughput, root-cause analysis: Pareto, trend and correlation studies, SPC charts and process capability (Cp, Cpk), forecasts for demand and maintenance, a written findings report with recommended actions
Tools: MySQL, PostgreSQL, SPC, OEE
Lean, quality & ISO
value stream map, current and future state, lean flow: layout, one-piece flow and line balancing, time and motion study, kaizen events, and a kaizen system your team keeps running, 5S and visual management, jigs and fixtures
Tools: VSM, time study, line balancing, 5S, SolidWorks
error-proofing study: where each defect starts, poka-yoke devices: sensors, fixtures and interlocks that stop the wrong part or the wrong step, go/no-go gauges and fixtures for critical dimensions, PLC and HMI interlocks tied into the machine, vision or leak-test checks where a gauge isn't enough, validation and an updated control plan
Tools: PLC interlocks, sensors, SolidWorks, machine vision, Ateq and Cosmo leak testers
SOPs, work instructions and process flow charts, control plans, PFMEA and checklists, document control: numbering, revisions, approvals, one source of truth, process freeze: the approved process is locked and changes go through change control, digital records for checklists, inspections and calibration instead of paper, audit-ready reports for ISO 9001 audits
Tools: ISO 9001, PFMEA, control plans, ElectronIx Digital SOP
Field services near Coimbatore
controller and servo selection, panel redesign, PLC and ladder changes, commissioning, operator training, DNC program transfer, maintenance and AMC
Tools: Fanuc, Siemens 828D, Fagor 8055i
IP camera and NVR design and installation, structured cabling, switches and Wi-Fi, remote viewing on phone, handover
Advisory
automation audit with ROI estimate, digitalisation roadmap, specifications and vendor-neutral selection, techno-commercial proposals and BOQ, turnkey project management (FAT/SAT, vendor coordination)
idea to working prototype: mechanical, electrical, controls and software from one engineer, an MVP to show investors and first customers, factory or workshop setup: layout, utilities, machines and panels, systems for a growing team: SOPs, workflows, dashboards and tools that replace spreadsheets, technical due diligence and vendor selection, part-time technical lead until you hire one